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Forging solutions for mechanical engineering, forming technology and mould making

ZOLLERN offers individual component solutions from copper-based materials for machines in sheet metal forming and solid forming, for injection moulding machines, packaging machines and other applications. The forged products include spindle nuts, bushings and other semi-finished products.

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Forging solutions for furnace construction

Solid copper parts are used in electric furnaces when high currents flow or a very good thermal conductivity is required to cool individual areas.
ZOLLERN produces cooling floors, cooling rings, conductor tubes and thick busbars. In addition, ZOLLERN offers forged sheet metal plates for melting furnaces and heat treatment furnaces.

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Winches for industrial applications

ZOLLERN winches perform their work reliably in many industrial sectors, for example in tensioning systems for conveyor systems or in process and indoor cranes.

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Winches for mining and conveyor technology

ZOLLERN winches perform reliably in conveyor belt systems in various fields of application, such as in mining and industry.

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Special profiles for mechanical and plant engineering

ZOLLERN steel profiles reliably perform their duty in various areas of mechanical and plant engineering. They work in machine tools, pressure machines and pumps, including as clamping jaws, pneumatic clamping elements, clamping bodies for freewheels, gear profiles for shafts or as scrapers and chip deflectors.
They are used as folded profiles for machine covers, gripper profiles in robotics, sliding blocks in assembly systems, as splined or polygonal shafts, as thread guides, deflection aids and needle rails in textile machines or as guide rails and clamping bars.

There are many possible applications of the precisely shaped profiles.

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Special profiles for textile machines

ZOLLERN steel profiles work reliably in flat knitting machines, circular knitting machines, spinning machines, weaving machines, knitters and carding machines. 
They provide quick and precise movements, for example as take-off rollers, yarn guides, deflection aids, needle rails, slide rails or as under-apron bridge elements.

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Special profiles for splined shafts

ZOLLERN supplies splined shafts from tempered steel for universal joints and special profiles according to the relevant standards, such as DIN ISO 14. 

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Direct drives for machines and systems

The torque motors and synchronous motors from ZOLLERN are primarily used in

  • machine tools driving tilting type rotary tables and spindles for example,
  • plant construction and industrial applications such as extruders, centrifuges, eccentric presses, sugar cane mills, shredder or mixer drives,
  • and in combination with planetary gearboxes and winches from ZOLLERN. 
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Automation and special systems for mechanical and plant engineering

ZOLLERN develops and realises automation and handling solutions that are used in mechanical and plant engineering as line gantries, area gantries, machining gantries or handling systems.

The solutions are individually tailored to different applications such as manufacturing and assembly technology, construction industry, the lumber industry, plastics industry, glass industry, solar industry, consumer industry, beverage industry, surface treatment, press automation, welding, heat treatment, logistics and other applications such as loading, unloading and storage of tools and workpieces.

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Hydrostatic bearing systems for machines and systems

ZOLLERN develops and produces hydrostatic bearing systems, such as hydrostatic radial bearings, axial bearings, combined radial-axial bearings, linear guides, rotary tables and rotary table bearings, guide units and spindles.

These are used in grinding machines, turning machines, milling machines and ECM machines, paper machines, printing machines, mills and presses of various designs, as well as test benches and various special machines.

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Rotary table systems for precision mechanical engineering

ZOLLERN develops and produces hydrostatic, aerostatic and anti-friction bearing-mounted rotary tables for use in machine tools such as turning machines, grinding machines, milling machines as well as for measuring machines and special purpose machines.
Depending on the machine concept, the rotary tables can be designed for vertical and horizontal installation, both as swivel rotary tables.

In addition, ZOLLERN offers a global service for rotary tables of the brands ZOLLERN, Rückle and Eimeldingen.

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